Motorcycle flywheel puller pdf

Atv carburetor 150cc kazuma sunl gokart free filter gy6 gy6 carb 150 scooter. Order your rotor puller alternator m24 x p1 xs650 from mikes xs store. Bosch automotive service solutions 28635 mound road, warren, mi 48092 usa. Each part is marked with size for reference and has a corresponding location in the storage case. Searching for a special puller to complete your motorcycle project. When doing the removal by this method, you can leave all the wires intact on the generators stator attached to the terminal block underneath the yellow end cover of the unit. Get the best deal for motorcycle flywheel pullers from the largest online. Vespa px 125 150 200 mark 1, efl, disc flywheel extractor puller from sip. You dont attempt, that we have searched for your by click the website link below. Fits most 1960s1990s 2 stroke and 4 stroke motorcycles and atv. Flywheel removal warning, main seal, oil pump cover, oil. Motion pro has a huge selection of flywheel and rotor pullers for just about any motorcycle or atv, and this tool is one of our most popular products.

Flywheel puller 32mm engine repair removal tool for. Some ive use in the past were welded on, others threaded in to a hole on the side of the plate, so its the puller that takes the rotational force. The abn motorcycle fly wheel puller kit is a set of scooter repair and atv repair tools used to separate the flywheel from the crankshaft taper and can even be used to pull clutch packs. There are also holder tools that fit into the windows in the flywheel. Get deals on automotive parts, truck parts and more. Designed using stateoftheart technology and with customers in mind. Flywheel puller honda cb350g motorcycle 1973 motion pro 080027. Honda cr 480 r 19821983 honda fl 250 odyssey 1978 kawasaki f6 enduro 125 19711973 kawasaki f7 enduro 175 19711975 kawasaki g4tr trail boss 19701975 kawasaki kd 80 19801990 kawasaki kdx 200 19882006 kawasaki kdx 220 r 19972004 kawasaki kdx 250 19801984, 19911994 kawasaki kdx 80 19821988 kawasaki ke 100 19962001 kawasaki kx 125 1974.

Motion pro flywheel puller 080026 dirt bike motorcycle. They require no battery and, in general, give good reliable service. Make sure this fits by entering your model number pull flywheels. Shop our complete selection of dirt bike motocross parts and accessories including the motion pro flywheel puller 080386. Female right hand thread, flywheel rotor magneto puller remover tool for suzuki eiger 400 dr650 etc and arctic cat atvs 4. A set of flywheel pullers used to separate flywheel from the crankshaft taper. This puller set allows me to pull just about any flywheel off of a motorcycle including a selection of huskys, maicos, and czs this is a well thought puller set that i would recommend to anyone pulling flywheels on different motorcycles. Laser 4267 motorbike fly wheel puller machine mart. We specialize in motorcycle, scooter, atv, utv, and pwc applications with emphasis on flywheel pullers, clutch pullers, fork suspension tools, valve adjustment tools, spanner tools, drive chain wrenches, and prop tools. Unfollow flywheel puller to stop getting updates on your ebay feed. Motion pro offers a complete line of high quality flywheel pullers to meet every need. It will meet your needs and deliver great quality at an affordable cost.

Motorcycle flywheel pullers flywheel pullers magneto. The flywheel puller threads into this portion, and after it is tight, you can begin tightening the upper part of the flywheel puller while you use another wrench to hold the puller in place. Easyboost flywheel puller 2 and 3 holes universal for scooter motorcycle 50 mbk booster yamaha bws nitro aerox slider am6 dt tzr derbi for pvl stage6 mvt italkit ignition 4. Apart from that, we carry flywheel pullers, tappet adjusters, valve shim tools, and other goods enabling you to adjust or even rebuild the motor. This product is made of highquality materials to serve you for years to come. Hold the flywheel with a flywheel holder and tighten the flywheel lock bolt.

Shop the best selection of honda tools at dennis kirk for the lowest prices. The motion pro magneto flywheel pullers are available in a variety of sizes to fit different models. Equivalent to honda tool 079332160000, kawasaki tool 57001116, yamaha tool ym01080a used for removal of the flywheel or rotor if applicable premium quality high carbon steel heat treated for strength and durability durable hot black oxide finish. Motorcycle compression tester kit designed specifically for testing motorcycle and small engines, this kit features a specially designed compression gauge and hose assembly, plus three different size hose adapters.

Basically they come in two types, the points type and the electronic type. Find the motion pro flywheel puller 080026 at dennis kirk. Browse all makes select riding style select riding style make make year. Trail tech does not have flywheel pullers available for these machines. Get the best deals on automotive flywheel pullers when you shop the largest online selection at. If flywheel has a groove it will if it is 101975 or later, it needs an oring there. These highquality flywheel pullers are manufactured to meet exacting standards set by the yamaha service technicians and are designed for specific applications. Works with scooters, go karts, atv with qmb9 qmjqmi157, qmjqmi152 engines. Cheap and easy to use worked great for my 17 yz250x. Make pulling the flywheels on your street bikes easier with bikemaster street magneto flywheel pullers. Most of our flywheel pullers have a durable black oxide finish and laser engraved markings. Motion pro powersports magneto flywheel pullers free. Mar 29, 2017 removing a flywheel from a motorcycle will require the use of an extractor or puller. A quick and easy how to to remove the flywheel from a motorcycle engine.

The correct puller will have three bolts that thread in to the holes and a much bigger pressure bolt. Amazon magneto flywheel puller fits most small honda, yamaha, kawasaki, suzuki, ktm what if you dont have an. Generator installation groove install the generator flywheel. Otc 4742 10piece flywheel puller set for motorcycle and atv. I know some said the fw was an easy install so im guessing the special toiol holder may not be needed. Correct tool to remove the flywheel bsa bantams fitted with wipac ignitions. Motorcycle engine tools flywheel pullers, feeler gauges.

Optimization of flywheel materials using genetic algorithm pdf. How to remove the flywheel from a 2 stroke dirt bike. This tool is designed to offer 6 different sizes for the flywheel wheel rings on motorcycles. Universal set removes flywheel for many models of snowmobile, watercraft, motorcycle, chain saw, lawn mower ect. How to remove the flywheel the flywheel is pressed to the crank via the center nut, with a tapered fit on a keyed shaft, and removal of the flywheel from the crankshaft does require a special flywheel puller, as no other type of pullers are suitable, and attempting to use anything other than a flywheel puller is sure to result in a damaged. Product title flywheel puller 35mm for yamaha warrior 350 1988200. Flywheel puller kit developed for many small engines in the atv, and motorcycle service markets, these tools are machined from high quality tool grade steel and are packaged in a convenient blowmolded case.

As long as a shop has a puller that is close enough in matching the holes, theyll get it off. Generatorleft crank case cover venox flywheel puller install the flywheel puller. Removes flywheels without damaging crankshaft threads. To remove a flywheel for any reason, first set the engine to ot, top dead center. Tips for using motion pro flywheel and rotor pullers. Ps make sure to check thread diameters and pitch and compare to the available puller options in the set. Rotor, stator or engine removal with champion puller. Manufactured from industryleading materials using uptodate equipment, it ensures everlasting reliability and enduring value. About the abn 10piece motorcycle flywheel puller set easily separate the flywheel from the crankshaft taper on your ride with the abn flywheel tool 10piece kit. Without it the crank nuts cannot be fully tightened or loosened.

It can be harmful to your engine to remove a flywheel without the correct flywheel puller. Flywheel remove the flywheel using a flywheel puller. Dec 11, 2016 had to make this tool in a jiffy for a honda cr250 dirtbike, i used a harbor freight impact socket and my lathe to create this specialty tool, saved myself some money in the process. May 12, 2015 banshee stator change, timing adjustment and flywheel removal table of contents in description duration. Nov 18, 2011 on the puller in the link, notice it has a handle built in. A closer look fits your vehicle it works for street, performance, and offroad small engines on scooters, motorcycles, atvs, and dirt bikes such as honda, suzuki. A leader in our industry, we know youll be satisfied with the flywheel pullers you buy from us. Most pullers are simple tools, usually consisting of an outer body that attaches to the flywheel. A flywheel is a mechanical device specifically designed to efficiently store rotational energy.

Motion pro flywheel puller 20mm 080086 for motorcycle. We wish you have got a excellent online purchasing. This topgrade product is expertly made in compliance with stringent industry standards to offer a fusion of a wellbalanced design and high level of craftsmanship. Motorcycle flywheel removal with pullers and extractors. Internal thrd equivalent to ktm tool 58012009000 with crankshaft protector 51012016000 used for removal of the flywheel or rotor if applicable. There are many tricks that use heat or cold, but i suggest you put a bit of penetrating oil down between the flywheel and crank tonight, then tomorrow take it to a shop and have them hit it with the correct puller. Flywheel magneto timing motorcycle magnetos are great things. Many flywheels have a threaded center section for the location of a specific puller see a in the photograph. Motion pro 080116 motion pro powersports magneto flywheel pullers compare magneto flywheel puller flywheel puller m18x1. Warning select your bike to see if this flywheel puller fits. The hayabusa valve stem seal install tool has been designed to fit the motor of the suzuki gsxr 0r hayabusa and some other engines having the same diameter of a valve stem.

Fits kawasaki klx400ab 2003 suzuki burgman an400 2007 on, suzuki drz250 0107, drz400 all 0012. Laser 4267 motorbike fly wheel puller back to product list. This pushes the flywheel off the taper on the crank, allowing you to completely remove the flywheel. When removing the rotor only, it is usually much faster to remove the engine from the generator chassis. A wide variety of motorcycle flywheel puller options are available to you, there are 190 suppliers who sells motorcycle flywheel puller on, mainly located in asia.

Find the motion pro flywheel puller 080386 at dennis kirk. Whether you are looking for that hardtofind tool to fit your motorcycle or need a full set for the shop, weve got your covered. They are harder to adjust, and it is not easy to adjust them using the method i gave in the ignition timing page. Rated 5 out of 5 by arctic from puller worked great on my 02 kvf 650 to pull the stator flywheel date published. Are you looking for price comparison of otc 4742 10piece flywheel puller set for motorcycle and atv. Same engine is also present in honda titancg 150 and unicorn models. Two stroke motorcycle engine tools flywheel pullers gasket. Other designs require the use of a bolted plate with a large center bolt that draws the flywheel off as it is tightened item b in the photograph. Otc 4742 10piece flywheel puller set for motorcycle and. Bikemaster has a full line of flywheel and magneto pullers. The top countries of suppliers are taiwan, china, china, from which the percentage of motorcycle. Flywheel pullers are essential engine service tools and they are used in a lot of different jobs. Buzzetti part number 5343, replaces oem tool suzuki part number 0993031921 essential tool for removing the generator rotor.

Our flywheel pullers are made from tough, carbon steel and are heat treated for strength and durability. Compression tester and hose lengths are designed for optimal viewing along side engine. How to assemble motorcycle engine xrm125w125 top engine overhaul part 1 honda tmx 155 cg125 full details on how to overhaul top engine of honda tmx 155 cg125. Be sure that ot is still in the timing window, or close to it, when replacing the flywheel. Laser 4862 motorcycle flywheel puller 10 piece set. Designed specifically for testing motorcycle and small engines, this kit features a specially. Shop our complete selection of dirt bike motorcycle parts and accessories including the motion pro flywheel puller 080026. Make offer 27mm motorcycle flywheel magneto puller stator engine tool for scooter dirt bike us 30mm m30x1. Designed specifically for testing motorcycle and small engines, this kit features a. I also have a flywheel en route from trail tech 11 oz which comes with the puller, but no idea about this flywhell holder the manual refers to that it claims is necessary to use to hold the fw while using the puller page 159 of the manual.